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Maguire blending and material handling systems

Maguire IBC & Layflat Control

IBC & Layflat Control

Internal Bubble Cooling (IBC) is designed to automatically control and manage blower balance and increase cooling efficiency.

  • Non-contact, ultrasonic IBC bubble control
  • Precise layflat control
  • Waste reduction during start-up and changeover

Another critical factor on from materials blend and extrusion control for the performance of a blown film line is the IBC (Internal Bubble Cooling), with integrated auto width control for the layflat.

Upgrading a line without IBC & Layflat Control, or a line with a dated simpler system can deliver significant performance benefits for any blown film line.

Maguire + Syncro offer SYibc, which is a convenient and effective package for IBC and automatic Layflat Control. A processor can upgrade as a standalone product or integrated as part of the program of modular upgrades for improving performance on a blown film line from Maguire + Syncro range of products.

To enable fast and accurate control of a layflat width the SYibc uses a triangulation of 3 non-contact ultrasonic sensors, with a separate calibration sensor to moderate for ambient conditions. This data provides constant readings to the IBC PLC control, and enables the IBC stepper-controlled valves to be precisely regulated for fast and consistent control of the internal bubble cooling airflow.

Upgrading your line with Maguire +Syncro SYibc can quickly deliver these core benefits:

  • Improved control and increases production rates.
  • Optimize layflat control to less than ± 2mm of target set for LayFlat width control.
  • Increase internal cooling rates – increases production and process consistency.
  • Edge trim and startup waste reduced – reducing materials costs.
  • Reduce manual interventions and setup.
  • Easier product changes and quicker setups and startups.
  • SYibc applicable for all types of IBC die, EasyWidth for non IBC – compressed air dies.
  • Temperature compensation manages 24-hour ambient fluctuations.
  • Cost effective to deploy – typical return of investment within 12 months.

Ultrasonic Layflat Sensors

  • Optional ultrasonic distance sensors.
  • Mounted on top of cage where bubble is already formed.
  • Controls automatic opening & closing of cage.
  • Improved layflat width control to less than ± 2mm.

Ambient Temperature Control

  • Ultrasonic sensor installed at a fixed distance.
  • To control ambient temperature variations.

Ultrasonic Gap Sensors 

  • Mounted on bottom of the cage.
  • Maintain distance between bubble and moving cage.
  • Measure instant bubble dimension variation.
  • To avoid deflation of bubble.

IBC Control Valve

  • Unique bypass valve to improve flow control.
  • Valve installed on T pipe.
  • Improved accuracy in bubble stability.
  • Customized stepper motor.

Maguire + Syncro Control Flexibility

  • Convenient operation and analysis via Syntrol Plus Supervisory System.
  • Rapid detection and response for optimum width stabilization.
  • Waste reduction.
  • Improved bubble stability.
  • Faster and simplified operator control.
  • Possibility to store all key process setup parameters.

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