Inline and Offline Recycling

Efficient inline and offline recycling solutions for all plastics processors.

• Recycle primary grade scrap into primary grade pellets directly
• Recycle all scrap into high quality pellets
• The lowest kW per lb/kg available

Alpha – the most efficient inline recycling system in the market developed in partnership between Erema and Plasmac.

Why Choose an Alpha

• Direct extrusion design, no prior size reduction required, therefore no dust.
• Unique Short Screw Technology (SST) ensures minimal power consumption.
• SST = low shear, low processing temperatures & minimal process dwell time.
• This means the absolute minimal material degradation and gels.

Rapid Return on Investment

• Return on investment in a little as 6 months.
• Minimal energy used – lower running costs.
• Minimize operator interaction.
• Reduced material costs – recycle ALL scrap straight back into the blender.

Circular Economy

• Perfect for in-line trim recycling – all scrap material goes back into the product.
• No material lost to the surrounding environment, in-line means you close the loop
• No material sent offsite, no cross contamination of your product, zero losses – at minimal kW cost.

Range of Options

• Choices of air or water pelletizer dependent on materials or output being run.
• Trims fed in via the trim basket, scrap reels reprocessed via the reel feed – the Alpha is capable of feeding both products simultaneously into the extruder.
• Flake feeder options for feeding flakes and chips for all molding and extrusion processes.
• Options to fit MGF Gravimetric Feeder plus WSB Gravimetric Blender for additives or fillers.

Omega – a shredder and extruder combination for inline and offline recycling for larger throughputs. Ideal for lumps, reels, loose and bales. Developed in partnership between Erema and Plasmac.

Two Stage Process

• Step 1: Shred material no matter the format.
• Shredder design minimizes dust – generates virtually no heat or dust = key benefits: a better quality recycled material.
• Step 2: Shredded material directly fed into the extruder and pelletized into a high quality pellet at the lowest energy cost possible.
• Utilizes the same Short Screw Technology (SST) as the Alpha – ensuring minimal power consumption, low shear, low processing temperatures & minimal process dwell time = minimal material degradation.
• Unique shredder design which creates virtually no dust or heat = minimal gels.

Minimal Maintenance 

• No water cooling of rotor or transfer system needed.
• Manual or automatic systems available – for use with reels and flake.

Rapid Return on Investment

• Return on investment in a little as 6 months.
• Minimal energy used – lower running costs.
• Minimize operator interaction.
• Reduced material costs – recycle ALL scrap straight back into the blender.

Circular Economy

• Perfect for high speed or high output in-line trim recycling, all scrap material goes back into the product.
• Recycle all your scrap material including start-up scrap, lumps, loose, reels, fabrics, ensuring no material is lost to the surrounding environment – lets you close the loop.
• No material sent offsite, no cross contamination of your product, zero losses – at minimal kW cost.

Range of Options

• Choices of air or water pelletizer dependent on materials or output being run.
• Can be fed via an elevator with integral metal detector, reel feed, trim basket or hand fed.
• Flake feeder options for feeding flakes and chips for all molding and extrusion processes.
• Options to fit MGF Gravimetric Feeder plus WSB Gravimetric Blender for additives or fillers.
• Pellet detection systems to alert operator if any issues.

Details